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How “Short Run” T Shirts Are Made

September 12th, 2008 admin No comments

In the last few years there has been many changing in the T Shirt Printing Industry. Normally you had to order a bunch of T-Shirts because of the screen set-up charges for screen printing. Now thanks to some innovation short run T Shirts can be printed in low quantities (even just one).
Check out this video we put on YouTube and you will see how it’s done:


After the vinyl is cut with our Roland Vinyl Cutter each piece has to be hand weeded. This can take some time for small fonts and logos with detail in it. The dot above the small letter “i” can be a nightmare as well.

O's Are Easy. I wish I had a better Example But I think You Get The Picture

O's really aren't that bad, but you can image how tedicious it could be with a detailed logo or small letters. We use a dental pick to weed.

Here’s a photo that shows a job half weeded so you can get a full idea of what’s involved:

A Half Weeded Job

A Half Weeded Job

We peeld It Back So You Can See

We peeled It Back So You Can See

Once the weeding process is done we fire up the heat press to about 330 degrees and apply it to the T-Shirt for about 8 seconds. As soon as the 8 seconds are up we peel the backing off and presto! Vinyl will never crack or peel and will outlive the garment.

Putting Blank T Shirt On The Press

Putting Blank T Shirt On The Press

Vinyl Will Never Crack Or Peel

Vinyl Will Never Crack Or Peel

This is how we print out Football Jerseys customized with players name and number (Our most popular gift). Any T Shirt Orders with over 15 pieces get screen printed. Did you see our T-Shirt Prices? I haven’t find anyone online with prices like ours. Call Mike or Tracey direct for a T Shirt Quote: 863-812-6411